How a Shaft Design Modification Stopped 10 Failures a Year.

Hi, welcome to all my readers! In this case study, I will explain how we reduced LT wheel shaft failures in our Quench Car through engineering calculations and practical…

Wrench Time Analysis: How We Reduce Stamping Hammer Lifting Time from 45 to 21 Minutes

If a technician works an 8-hour shift and spends 3 hours arranging tools and spare parts, and travelling to the job location, the remaining 5 hours spent directly on…

These Improvements Can Reduce Your Hydraulic Maintenance Burden in Industries

I am working in the Coke Manufacturing division of a steel plant from last 11 years, where hydraulic equipment is used throughout the production process. We observed…

Simplify the Belt Conveyor Maintenance with 5 Essential implementations.

These 5 implementations are definitely suitable for your conveyor maintenance. These implementations reduce maintenance time and work difficulties. The implementations…

Can 75 meter tall steel chimney structures be dismantled without having a path for access?

Yes, we did. Since there was no proper access to the chimney between the 35 m and 75 m levels, we safely dismantled the corroded structures without any production loss…

Our 5S Journey: From the Shop Floor to NCQC India 2025

In this article, I will share our 5S journey, the improvements we implemented on the shop floor, and our experience of taking these activities to NCQC India 2025. Before…